On-board Weigh Scales for Load-bearing Vehicles

On-board weigh scales assist operators in heavy duty trucks and equipment to help the truck operators monitor and weigh the loads that the trucks have to carry. Weighing operations have become simpler and profitable due to increased usage of these scales over the years.

On-board weigh scales are fully automated and don't need any human intervention. After the payload weight is taken, the weight readings are stored in memory. In addition to saving time, the scales also save money. On-board weigh scales have advanced load cell sensors, which are meant to let operators know when their vehicles are filled to a specific weight or capacity.

These weighing systems can be easily installed onto a truck chassis (or other form of equipment) without too much specialized knowledge. The weigh scale is connected through the vehicle's ignition switch and scale readout display interface to ensure that it is active when the vehicle is in use.

No buttons need to be pressed to operate the weigh scale. The payload weight appears on a digital display screen inside the vehicle. These weigh scales have three preset points which act to warn the truckers. A digital indicator and audio-visual warnings inside the vehicles themselves allow the operators to monitor the vehicle’s weight during the loading process.

The On-board Advantage

On-board systems are extremely accurate and are customizable to withstand additional weight in the instance a vehicle is overloaded. Vehicle operators can record and take print-outs of weight data in real time. Further, the load cell sensors come in a variety of sizes to suit the wide range of vehicle frames. As a result, on-board weighing systems can be integrated on many types of load-bearing vehicles.

Traditional, external truck scale systems are generally not as efficient, as drivers will need to weigh loads at a specific weighing sight. Usage of on-board weigh scales increase the speed and accuracy of weighing loads as well as delivering the load to its next destination. In short, a lot of time is saved by using on-board weigh scales.

On-board Weighing System Applications

The different types of on-board weighing systems their application include some of the following:

• On-board weigh scales are commonly integrated on wheel loaders, which offer an efficient weighing solution for industries like mining and farming. It is more efficient and time saving to have on-board weighing systems for wheel loaders that are always in use for transporting loads (that need to be weighed). 
• Conveyor belt on-board weigh scales are suited for stationary applications in the mining industry and in warehouses. It is possible to monitor multiple scales from a single controller which is extremely convenient when multiple payloads have to be weighed.
• On-board forklift weigh scales are small in size however they give better productivity and higher safety.
• On-board weigh scales are also used exclusively in the farming industry in vehicles such as grain carts, loaders, and combines. These are extremely sophisticated and capable of recording collection speed, harvest rate, grain yield and moisture content in the payload.
• On-board rail car weigh scales are using in railroad cars, often being installed onto rail tracks instead of rail cars.
• On-board truck scales are used in vehicles like haul trucks, dump trucks, semi-trucks, and tractor-trailers. These are mainly used in the mining industry and can be used at the time of excavation, loading, lifting and transportation of ores and minerals.

On-board weigh scales save time, improve productivity and increase efficiency. To get maximum benefit of these leading truck weight scales, be sure to buy the on-board weigh scales from a dealer who is reputed and has considerable experience.

5 Dependable Weighing Systems for High-Volume Industrial Applications

High-volume industrial applications such as mining, waste management, and farming, require for dependable weighing systems such as the ones that will be detailed below to ensure that the trucks or vehicles aren't overloaded. The following are the five dependable weighing systems for this purpose.

1. Railroad Weighing Systems 

They are usually used to measure the weight of a rail car's weight. In-motion rail car weigh scale have become very popular because they can be used to weight the rail car without the need for it of stopping.

Rail scales have two main advantages. First, they are dependable giving an accurate measure of the rail car's weight. Second, they are portable which means they can be installed and uninstalled in just a few minutes. Any person can install them.

2. Weighbridge Truck Scales

Weighbridges can be used either at surface level or pit mounted. Some of them are made up of steel and others are made up of concrete. Weighbridge truck scales are probably the most durable scales there are in the industry of scale systems.

Heavy-duty weighbridge scales are very popular in industries such as logistics and agriculture where bulk products needed to be moved. Vehicles need to be weighted with no load first. Then, they are weighted with the load to determine the load's weight.

3. On-board Weighing Systems

On-board weighing systems are very different from the two previous types. They are used on-board which means they are installed on the trucks. On-board weighing systems are placed between the truck's body and its chassis.

 On-board weighing systems from suppliers like Walz Scale of North America can provide a constant measurement of the load and not just a one-time measurement. Their main advantage is that the weight can be measured as soon as they are installed, hence, it's a pretty fast measurement system. The technology behind on-board weighing systems used is that of load cells which provides some pretty accurate measures on the load being carried.

4. Floor Scales

Floor scales can be used in the harshest of environments with little or no damage made unto them. They can be portable or fixed depending on your needs. They are very safe to use since they are strongly attached to the ground and are very solid allowing them to carry all types of heavy-duty equipment and vehicles. They are more durable than on-board weighing systems since they are made to resist the impact and they won't be facing vibration as much as the other ones.

5. Lift Truck Scales

Lift truck scales are perfect for logistics operations. Their main features are that they are movable and they can measure weights of up to 50,000 pounds. They come with safety bolts that won't allow them to break even when it is overloaded. They are highly serviceable. This means parts and other components can be easily replaced and they come with an easy to follow manual in case of maintenance and repairs.

As a result, downtime is reduced to a great extent. Not all truck scales for measuring very heavy weights are made equal. Due to the technological advancement in this era, most of the above mentioned scales can be programmed with a software to provide more accurate measurements and provide better opportunities for managing relevant data.