On-board Weigh Scales for Load-bearing Vehicles

On-board weigh scales assist operators in heavy duty trucks and equipment to help the truck operators monitor and weigh the loads that the trucks have to carry. Weighing operations have become simpler and profitable due to increased usage of these scales over the years.

On-board weigh scales are fully automated and don't need any human intervention. After the payload weight is taken, the weight readings are stored in memory. In addition to saving time, the scales also save money. On-board weigh scales have advanced load cell sensors, which are meant to let operators know when their vehicles are filled to a specific weight or capacity.

These weighing systems can be easily installed onto a truck chassis (or other form of equipment) without too much specialized knowledge. The weigh scale is connected through the vehicle's ignition switch and scale readout display interface to ensure that it is active when the vehicle is in use.

No buttons need to be pressed to operate the weigh scale. The payload weight appears on a digital display screen inside the vehicle. These weigh scales have three preset points which act to warn the truckers. A digital indicator and audio-visual warnings inside the vehicles themselves allow the operators to monitor the vehicle’s weight during the loading process.

The On-board Advantage

On-board systems are extremely accurate and are customizable to withstand additional weight in the instance a vehicle is overloaded. Vehicle operators can record and take print-outs of weight data in real time. Further, the load cell sensors come in a variety of sizes to suit the wide range of vehicle frames. As a result, on-board weighing systems can be integrated on many types of load-bearing vehicles.

Traditional, external truck scale systems are generally not as efficient, as drivers will need to weigh loads at a specific weighing sight. Usage of on-board weigh scales increase the speed and accuracy of weighing loads as well as delivering the load to its next destination. In short, a lot of time is saved by using on-board weigh scales.

On-board Weighing System Applications

The different types of on-board weighing systems their application include some of the following:

• On-board weigh scales are commonly integrated on wheel loaders, which offer an efficient weighing solution for industries like mining and farming. It is more efficient and time saving to have on-board weighing systems for wheel loaders that are always in use for transporting loads (that need to be weighed). 
• Conveyor belt on-board weigh scales are suited for stationary applications in the mining industry and in warehouses. It is possible to monitor multiple scales from a single controller which is extremely convenient when multiple payloads have to be weighed.
• On-board forklift weigh scales are small in size however they give better productivity and higher safety.
• On-board weigh scales are also used exclusively in the farming industry in vehicles such as grain carts, loaders, and combines. These are extremely sophisticated and capable of recording collection speed, harvest rate, grain yield and moisture content in the payload.
• On-board rail car weigh scales are using in railroad cars, often being installed onto rail tracks instead of rail cars.
• On-board truck scales are used in vehicles like haul trucks, dump trucks, semi-trucks, and tractor-trailers. These are mainly used in the mining industry and can be used at the time of excavation, loading, lifting and transportation of ores and minerals.

On-board weigh scales save time, improve productivity and increase efficiency. To get maximum benefit of these leading truck weight scales, be sure to buy the on-board weigh scales from a dealer who is reputed and has considerable experience.

5 Warehouse Automation Products from CASI

As the world embraces technology, competitive businesses are constantly looking for ways to automate their operations. For companies in warehouse, logistics, and distribution, technology can be the make point or break point. This is because warehouse businesses that adopt latest technology stay competitive in their industry.

Businesses have embraced technology by automating most of their functions. Automation is an advantage to any business because it leaves little room for error especially along an assembly line. The business can also meet its set goals easily in terms of production due to automation. This is inevitable the way to go for most of the businesses.

CASI (Cornerstone Automation Systems) is one business which helps other businesses install automated machines into the system. There are quite a number of automated machines which are available for logistics warehouses and distribution centers. Some of them include:

Sortation Systems

CASI offers a full range of sortation systems. They manufacture sortation systems for large parcels, cases, mailers and other items that fall under this category. Applications for the systems include zone routing for pick and pass application, carrier and shipping sortation, sort-to-order, reject systems and many more.

The following are some examples of standard conveyor sortation products that are available:

• Pop up Sortation: 90 degrees sortation systems that work in-line with the ZPA roller conveyor for parcel and case sortation.
• Overhead sorters: ideal for small items, parcels, flats and cases. Popular for books and media applications
• Pushers and diverts: they are for exception handling, parcel sortation and other applications
• High-speed sortation systems: such as shoe sorters
• Merge conveyors: required when products must be consolidated for shipment

Picking Systems 

The order picking systems are determined by companies based on a few common factors. Some of them include: characteristic of the product being handled, quantity per pick, picks per order, value added processing such as private labeling and many more. Some of the picking systems available include:

• Order picking software
• Picking systems design
• Dispensing systems
• Robotic warehouse solutions

Checkweigher Systems

CASI offers checkweigher systems that can process up to 80 parcels per minute depending on the carton size. The line-up for these include:

• Advanced checkweigh systems
• In-motion weighing scales
• In-line checkweighers
• Conveyor-based scales

IBOD Automatic Case Openers

CASI's fully-programmed and automatic case opener systems come in two variations: the IBOD Single and the IBOD Double:

• IBOD Single Automatic Case Opener - which is capable of removing tops from cases at a rate of up to 500 cartons per hour
• IBOD Double Automatic Case Opener - which is similar as the Single but capable of opening 1000 cartons per hour.

Automatic case openers from CASI are known to be some of the best in the industry.

Cubers & Dimensioners

CASI also manufactures some of the most advanced cubers and dimensioners used to determine package and parcel dimensions for shipping and distribution. They offer one of the industry's most advanced in-motion package dimensioning systems that are an integral part of the turnkey manifest lines. The SolidCube is sold in conjunction with a CASI in-motion scale so that it accurately captures and records package dimensions and weights.


Any warehouse distribuion center looking to automate its process can sure get quite a number of items that can be helpful in the process. CASI has a very wide range of machine, automated systems and software that can be helpful to a business. All this with an aim of making the client stay competitive in its business.